Coal-Fired Power Plants
Why a Coal-fired power plant?
Coal-fired power plants are a proven, reliable and efficient way to generate electricity,
and are critical to meeting power-grid demand. The basic construction of single
reheat large steam turbines for coal-fired power plants was established over 30
years ago. This construction, designed originally for operating at conventional
steam conditions, has achieved very high standards of reliability and operability
through continuing development and feedback of operating experience. The same
basic design therefore provides a very sound reference base for high output applications
at supercritical operating conditions taking advantage of advanced materials and
design refinements. Advanced pulverized-coal-fired power plants are well suited
for mid-range power supply and support the grid system to avoid blackouts.
Coal’s value as a power plant fuel is greatly enhanced by its ability to supply
power during peak power demand -- as base power -- and off-peak power demand.
Why is Coal the Best Option?
- Price Stability
- Known Technologies
- Employee Well-Being
- Coal Reserves
- Environmentally Sound
- It Just Makes Good Sense!
Price Stability
In a world with increasingly volatile energy costs, coal provides a stable and reliable
source of fuel.
Prices by Energy Type (1970 - 2000)
As with any commodity, the abundance and availability of energy source determines
its price in the free market. With over 275 billion tons of recoverable reserves
(a 250 year supply at current use levels) and approximately 1,400 operating mines,
coal in the United States is clearly both abundant and readily available. As a result,
its price remains low in relation to other fuel and energy sources.

Courtesy of Energy Information Administration
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Known Technologies
In addition to supply advantages, coal is also a desirable fuel because its production
and use are well understood and the technology required to produce it and convert
it into energy is constantly improving.
Prices By Energy Type
The fact that mines can produce a constant supply, and utilities (and other users)
can forecast their use of coal well into the future, aids in providing stability
to the market and helps lessen price volatility. Additionally, coal-mining techniques
are well understood and are being continually enhanced.

Courtesy of Energy Information Administration
Coal Mining Productivity (1949 - 2004)
The stability offered by stable demand, improving efficiencies and decreasing costs
of production adds to the solidity of supply. Together those factors ensure that
pricing of coal remains stable when compared with other fuels that will often experience
shortfalls in supply and price volatility.

Courtesy of Energy Information Administration
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Employee Well-Being
Another key reason for coal's stability and affordability is the productivity
and safety of coal industry employees. By every standard, the welfare and productivity
of coal industry employees has improved dramatically over the past several decades.
As the figure below shows, over the past three decades employee productivity and
overall production have increased dramatically, while injuries, time lost and fatalities
have all decreased.
Productive employees, working in a safe environment will play a key role in ensuring
abundant and affordable coal supplies.
MSHA - Injury Experience and Work-Time Data

Courtesy of Mine Safety and Health Administration
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Coal Reserves
Proved reserves of coal are generally taken to be those quantities that geological
and engineering information indicates with reasonable certainly can be recovered
in the future from known deposits under existing economic and operating conditions.
Proved coal reserves are shown for anthracite and bituminous (including brown coal)
and sub-bituminous and lignite. Data are measured in million tons.
The United States has more proven coal reserves than does the Mid-East have oil
reserves. Simply put, we have more coal than they have oil. Let us use our coal
to become more energy independent and secure.
Reserves-to-production (R/P) ratios are available by country and feature in the
table of natural coal reserves and the charting tool. R/P ratios represent the length
of time that those remaining reserves would last if production were to continue
at the previous year's level. It is calculated by dividing remaining reserves
at the end of the year by the production in that year.

Courtesy of Mine Safety and Health Administration
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Environmentally Sound
It is no secret that coal is an essential North American fuel. Coal provides over
50% of American energy and approximately 20% of Canadian energy and it does so at
some of the energy industry's most competitive rates. Coal-fueled energy is
an economic and abundant / secure domestic energy source.
Moving from its origins as a fuel source in the fires of ancient human civilizations,
to its use in historic steam engines, to its current role in meeting the nation's
electric power needs, advances in technology have repeatedly allowed coal to improve
human living conditions. As electricity generation continues to employ better technology,
moving conventional combustion-style burners, to increased levels of scrubbing and
filtering flue gases, to using more efficient burners and higher steam pressures,
as well as new coal-to-liquids and gasification technologies, the utility coal industry,
government and academia are working together to ensure that environmental concerns
about using coal are things of the past.
Since the 1970s coal use in North America has almost tripled. At the same time,
our overall air quality has dramatically improved. The air that we breathe in North
America is cleaner today than it has been in several decades.
However impressive that record may seem, it is no excuse to rest on one’s laurels
and the process of improving technology and benefiting the environment is continuing.
Many of the coal-fueled power plants that brought about current emissions reductions
were designed decades ago. As they are retired and new coal-fueled power plants
are brought on line, we will see an even more efficiency improvements and emissions
reductions. In fact, coal technologies and the use of coal have progressed to a
point where currently available coal-fired power plants can meet emissions requirements
set for natural gas fired turbines.
We all need a world that's fit to live in. We also need affordable energy. Balancing
the two needs is a matter of both ecology and economics. The coal industry has committed
itself to blending ecology and economics to produce sustainable and affordable energy.
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It Just Makes Good Sense!
Whereas people in developing nations still often rely on open fires and physical
effort to power their homes and drive their industry, people in developed countries
rely on automation and electrical power. With electricity, we North Americans heat
our homes, power our computers, charge our cell phones and operate our appliances.
With it, we also power the production of a myriad of consumer products. The need
for abundant, inexpensive electricity has become an essential aspect of the North
American lifestyle.
Additionally, less expensive energy, that is supplied reliably, will allow industry
to produce less expensive products. Those products can then be sold for less in
the market, bringing prices down for end users.
Putting it more simply, lower energy costs benefit everyone by reducing our direct
and indirect costs. Since we rely so heavily on electricity, it makes sense that
when we can find less expensive energy sources, we will be able to meet our energy
needs while freeing up our financial resources for other uses.
When considered in the context of fuel and energy costs, the economic case for using
coal is easily supported. Relative to other fuels, coal is among the most abundant
and the least expensive of any fuel source (whether considering fossil, renewable,
nuclear, or others). By encouraging the use of coal, we avoid volatility in fuel
and production costs and keep our electricity prices low.
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Diagram of a typical coal-fired thermal power station

Key
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1. Cooling tower
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10. Steam governor valve
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19. Superheater
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2. Cooling water pump
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11. High pressure turbine
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20. Forced draught fan
|
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3. Transmission line (3-phase)
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12. Deaerator
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21. Reheater
|
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4. Unit transformer (3-phase)
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13. Feed heater
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22. Air intake
|
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5. Electric generator (3-phase)
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14. Coal conveyor
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23. Economizer
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6. Low pressure turbine
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15. Coal hopper
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24. Air preheater
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7. Boiler feed pump
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16. Pulverized fuel mill
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25. Precipitator
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8. Condenser
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17. Boiler drum
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26. Induced draught fan
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9. Intermediate pressure turbine
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18. Ash hopper
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27. Chimney Stack
|
Description
A typical coal-fired thermal power plant.
- Coal is conveyed (14) from an external stack and ground to a very fine powder
by large metal spheres in the pulverized fuel mill (16).
- There it is mixed with preheated air (24) driven by the forced draught fan (20).
- The hot air-fuel mixture is forced at high pressure into the boiler where it rapidly
ignites.
- Water of a high purity flows vertically up the tube-lined walls of the boiler,
where it turns into steam, and is passed to the boiler drum, where steam is separated
from any remaining water.
- The steam passes through a manifold in the roof of the drum into the pendant superheater
(19) where its temperature and pressure increase rapidly to around 200 bar and 570°C,
sufficient to make the tube walls glow a dull red.
- The steam is piped to the high-pressure turbine (11), the first of a three-stage
turbine process.
- A steam governor valve (10) allows for both manual control of the turbine and
automatic set point following.
- The steam is exhausted from the high-pressure turbine, and reduced in both pressure
and temperature, is returned to the boiler reheater (21).
- The reheated steam is then passed to the intermediate pressure turbine (9), and
from there passed directly to the low pressure turbine set (6).
- The exiting steam, now a little above its boiling point, is brought into thermal
contact with cold water (pumped in from the cooling tower) in the condensor (8),
where it condenses rapidly back into water, creating near vacuum-like conditions
inside the condensor chest.
- The condensed water is then passed by a feed pump (7) through a deaerator (12),
and pre-warmed, first in a feed heater (13) powered by steam drawn from the high
pressure set, and then in the economiser (23), before being returned to the boiler
drum.
- The cooling water from the condensor is sprayed inside a cooling tower (1), creating
a highly visible plume of water vapor, before being pumped back to the condensor
(8) in cooling water cycle.
- The three turbine sets are coupled on the same shaft as the three-phase electrical
generator (5) which generates an intermediate level voltage (typically 20-25 kV).
- This is stepped up by the unit transformer (4) to a voltage more suitable for
transmission (typically 250-500 kV) and is sent out onto the three-phase transmission
system (3).
- Exhaust gas from the boiler is drawn by the induced draft fan (26) through an
electrostatic precipitator (25) and is then vented through the chimney stack (27).
Source:
Wikipedia
Download a PDF version
of 'Diagram of a typical coal-fired thermal power
station'
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